PA6GB40: functional prototypes and small batches to reduce time-to-market while maintaining reliability

The PA6GB40 material is a polyamide widely used in all those applications where the components are subject to wear or friction; it guarantees excellent results both used for prototype purposes and for the production of small batches and pre-productions. Compared to PA12, it has superior mechanical properties and greater resistance both at room temperature and at high temperatures.

The PA6GB40 parameterised by the Zare Research and Development Centre has the same characteristics as the PA6 polymer used with traditional production methods and can be used not only for prototype purposes, but also for the production of small batches and pre-productions through Additive Manufacturing.

In fact, products in PA6GB40 manufactured using the SLS 3D printing technology have characteristics, properties and white colouring identical to those of the objects obtained from traditional PA6GB40 and can be subjected to secondary machining operations and painting.

If compared to PA12, a type of widely used polyamide, it presents a different structure of the molecular chain that gives PA6GB40 greater mechanical strength and greater resistance to temperature.
Still with respect to PA12, the PA6GB40 requires different production conditions, especially considering the higher melting temperature: the challenge for our Research and Development Centre was to find the right parameters to work the material in the best possible way, exploiting all the features.

PA6GB40: functional prototypes and small batches

Areas of use of PA6GB40 polyamide

PA6GB40 is one of the most used materials for injection moulding in sectors such as automotive, mechanical engineering and packaging. Typical examples of use are bushings, gears, fittings and all those components that require good mechanical properties and wear resistance combined with a low sliding coefficient.

If the automotive sector is the industry of choice, above all for the components used inside the engine compartments, the PA6GB40 has found a remarkable development in many different applications and sectors and has a very high range of applicability.

PA6GB40: functional prototypes and small batches

PA6GB40: from the creation of functional prototypes to the production of small batches in Additive Manufacturing

PA6GB40 has high mechanical performance, excellent wear resistance, long life and a very high melting temperature. Therefore, the use of this polymer with additive technologies brings considerable advantages from the production point of view, above all as regards product functionality and reliability and consistency of results over time.

Moreover, the combined use of PA6GB40 and additive technologies allows to obtain components that are very different from one another, without the typical constraints of the traditional method linked to equipment and mould costs, with the speed of delivery that only additive manufacturing can offer.

PA6GB40 allows the production of pre-productions useful to reduce the time-to-market of the product and offers considerable advantages in all those small productions where versatility is a determining factor.

PA6GB40: functional prototypes and small batches

Additive production: specialised personnel to enhance the designer's work

The combination of PA6GB40 and laser sintering allows the designer to validate and verify a new project, also evaluating the functionality of the product, before it enters production, with the added advantage of making use of the same raw material that will then be used for the production itself.

Due to the intrinsic physical properties that characterise the material, which require perfect control of production conditions, it is important to entrust PA6GB40 productions to specialised operators.

At Zare factory, experienced and specialised personnel are able to understand the peculiarities of the material so as to fully exploit its properties and advantages through production in Additive Manufacturing; the perfect control of the production processes also guarantees the repeatability and constancy of result necessary for the perfect success of small batches and productions.